I had an interesting conversation about the job of quality inspectors. I was talking to the manager of the local office of a large importer.
That person is in factories several times a week, for the unique purpose of auditing the job of the third-party inspection firms that work for his company. He’s been working in manufacturing and sourcing in China for over a decade. He knows his way around much better than I do.
He told me he felt Chinese QC inspectors were getting lazy. Ten years ago, inspectors were working really hard, and often in bad conditions. These days, they expect to be received as guests in factories, and they tend to take shortcuts to finish earlier.
Do I agree? Yes and no.
Yes, Chinese employees in general are demanding better working conditions. They can easily switch to another employer. That’s not a bad thing (especially for them). And this trend will continue, as China develops.
But let’s see the bright side of things. Today’s inspectors are more aware of what happens outside China. They have a bit more common sense. There are thousands upon thousands of English-speaking young people following this profession in China.
I bet it is now easier and faster to hire a good one than it used to be, 10 years back. And it is much easier to hire 22-years-old QC girls with a couple of years of factory work experience, with a basic English level, and to train them to work for a professional inspection agency.
And no, not all Chinese inspectors take shortcuts. I know most of them do, but there are also a few that I know I can trust.
To take an example, if the factory presents a mass of cartons piled up against a wall in a way that makes it impossible to pick samples from all sides, what should the inspector do?
- The previous generation, when they were really dedicated (and not all were), used to work for 20 min and extract cartons from everywhere. They ended up sweaty and dirty from the process. I know, because I was doing exactly that when I started on the job.
- The new generation, when they take shortcuts, only select a few cartons from the front of the pile, and expect to be invited to a nice lunch by the supplier.
- The new generation, when they are clean, ask the factory to rearrange the cartons. If the factory refuses, they do their best to get random samples, and to write a SERIOUS remark about the factory’s attitude in the report. Personally, I am fine with that. If the importer has retained some power in his relationship with the supplier, he can react and take appropriate actions.
My conclusion is that properly-managed and -motivated inspectors will do a good job by respecting the procedure. And badly-supervised inspectors will cost a lot of money to their employers because of their shortcuts (or their conscious decisions of accepting bribes).
Renaud Anjoran says
Veronika,
I agree. Unfortunately, a lot of Chinese inspectors ARE taking shortcuts, and that’s one of the reasons why they have such a bad image.
Veronika says
Hello Renaud,
I agree with your view. I think today’s inspectors are not necessarily lazier but definitely more sophisticated and know better what tricks a manufacturer might use. We actually always ask the manufacturer for few workers to help us pick the boxes, carry things etc.
As for the case with making some cartons inaccessible (or even hiding something in the middle) – our inspectors always ask for a few cartons from the back rows as well. Few months ago we had a case when there was just a front line piled up so that it looked like there are many rows of finished goods but in reality there was nothing in the middle, just an empty space:)
If factory’s employees refuse to help get some cartons from back rows, it looks suspicious and in a normal situation, an inspector wouldn’t fight to get them himself but rather indicate it in the report.
So.. yes, generally speaking, I’d say most of the inspectors today are aware of their value and wouldn’t do inferior work but they still keep the standards of inspections high.
Good post btw!
Willem says
Renaud,
Yes, there are good ones.
However many of them do take these shortcuts.
It is all about the money and easy living.
A fast and superficial inspection is easy and opens up the possibility of more jobs per day.
Accepting money (bribes) for handover a release note is not an unusual practise, even for major,well known recommended third party inspectors!!
It is a part of culture, mentality and short term thinking.
Inspectors do have a lot of freedom and suppliers try to please them.
Everybody happy and most clients are not aware.
Sad but reality.
Indeed, a very tough supervision is important.
Renaud Anjoran says
Willem,
It seems like you know the QC industry and its “dirty little secrets” very well. What you wrote is very true.