QualityInspection.org

Quality Assurance, Product Development, and Purchasing Strategies in China

Using Reliability Engineering for Designing a More Durable Product

Many leading brands have had to address concerns over the impact of their products on the environment. And one of the best responses is "make products that last longer". Here are the responses of two iconic brands: Apple: make iPhones last longer (optimizing battery charges, making display glass very hard, etc.) Patagonia: clothes that are durable and that are timeless (the opposite of 'fast fashion') Over time, customers have the feeling that those brands' products are of high … [Read more...]

Dangers of Amortizing Development Costs in the Production Price

When I offered a model for guiding buyers to choose an ODM vs. OEM vs. CM supplier, I mentioned that OEM suppliers often "subsidize" the cost of developing the new product. Then, the buyer ends up paying the cost of development, but it is "amortized" in the unit cost of the product. I'd like to explain why, in the context of when manufacturing a new product, that can be dangerous for the buyer. … [Read more...]

Analyzing the (NPI) New Product Introduction Process & its Benefits [Podcast]

What is the new product introduction process? The new product introduction process is: A complete blueprint that takes an idea through various structured phases and that results in a finished product being launched into the marketplace. This process is driven and managed by a cross-functional team that keeps a check on every aspect of the project. The different phases are controlled by approval gates which ensure the project has met specific criteria before moving onto the next phase in … [Read more...]

The Conundrum of Investing in Tooling Before a Final Prototype

In most new product development projects for electro-mechanical products, there comes a time when the company (and its investors) need to make a leap of faith when it comes to investing in tooling. They often need a lot of advice and discuss it with us. Let's discuss the conundrum buyers face of doing so before a final prototype is made. … [Read more...]

Why Packaging Is Important For Both Protection & Product Differentiation

  We have worked with many companies that develop their own new product for manufacturing in China or Vietnam. They have spent months (or longer) on product design & development. But they completely overlooked why packaging is important, and merely plan to get to it at the last moment. Oh, but wait... they still want custom printing. That often means a 3 weeks lead time, AFTER a packaging material & type has been confirmed, AFTER the printing supplier has been qualified (a … [Read more...]

From New Product Design to Production: What Is on the Customer’s Plate?

Many people contact us with an idea for a new product they want to develop... and nothing else. We usually explain that they are not ready for talking to China-based manufacturers until they have done more 'homework'. Over the weekend, I listened to an episode of the Predictable Design Podcast (The Importance of Defining Project Milestones), which covered the main steps every new company that wants to manufacture a new physical product has to go through. It is a great listen. It inspired … [Read more...]

Product Reliability Testing | 7 FAQs

If you develop, manufacture, or distribute a product that has to perform its intended function for at least a certain duration, you probably need to do product reliability testing. Otherwise, you may have no idea how soon the product will fail and how it will fail, and that might cause you serious issues in the marketplace. Our clients often ask us questions on this topic. Read my responses to the most frequently asked questions. … [Read more...]

Incubator VS Accelerator VS Go It Alone: The Startup’s Conundrum

If you are a startup at a very early stage with growing your business and getting products to market, you have a few choices in order to get on the right path. Do you go with Startup Incubator VS Accelerator, or dispense with them and just go it alone? Here are the options in more detail (we'll focus more on hardware startups, rather than purely software startups, as working with them is where most of our experience lies): … [Read more...]

New Product Development: 12 Tradeoffs Every Hardware Startup Faces

After working with companies that develop their own products for manufacturing here in China, I started to notice a lot of similarities. Every project is different, its challenges are sometimes unique, but the main decision points tend to be the same. (My main focus here is new companies that develop electrical and/or mechanical products based on their own design.) Here are 12 questions you will likely ask yourself. And the pros and cons of each. … [Read more...]

Prototyping in China: 27 Best Options for Plastic, Metal, PCBA, Silicon and more

Putting the design of a new product idea that is going to be manufactured on paper (sketches) and in 3D drawings (computer-aided design) is usually not sufficient to confirm all aspects of the design. Before proceeding to tooling fabrication, certifications, component purchasing, and manufacturing, you will certainly need to make physical renderings by doing prototyping in China. … [Read more...]