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You are here: Home / Supplier Management / 5 Ways To Have a Chinese Manufacturer Take Responsibility for Quality Issues

5 Ways To Have a Chinese Manufacturer Take Responsibility for Quality Issues

March 26, 2018 by Renaud Anjoran

5 Ways To Have a Chinese Manufacturer Take Responsibility for Quality Issues

Many importers lament that Chinese suppliers don’t take any responsibility when quality issues are found after shipment. Ten years ago, I would have confirmed that it happens less than 0.1% of the time. These days, it seems to become more common.

I talked about this with a client last week, and here is what came out of our discussion. I listed 5 ways to increase your chances, as a buyer.

1. Work with a manufacturer

Again, ten years ago, I would have suggested working with a trading company — they often try to do everything they can to keep the customer happy. But, as their margins eroded, they can’t play that game as well as in the past.

In contrast, manufacturers value their ‘direct’ customers (those they work with without any intermediary in the middle) more than indirect ones. And they understand more and more that saving a little money in the short term is not in their long-term best interest.

 

2. Maintain a long-term relationship

Do you show your suppliers that they are constantly at the risk of losing your orders? Do you switch to a competitor to save a few cents? In that case, suppliers might not value your business. They know they are always on the brink of losing it.

If you have purchased from the same source for 5 years, and if you run into quality issues, they will think twice before refusing to give you a rebate or a reimbursement for a mistake they have made.

 

3. Go and see them face to face often

If all your suppliers see is your emails, they don’t feel they know you, which means they don’t necessarily trust you or value your relationship. This is true in many Asian cultures.

So, go and meet with them face to face 4 times or more every year. Take a little time out of the meeting room. Eat lunch with them and talk about non-business subjects. Have dinner with them (a good tip: tell them you have a call at 9:30 pm in your hotel).

On the other hand, don’t let them give you such a nice treatment that you feel obliged to you. They need to keep in mind that, should they make an expensive mistake, you will get back at them immediately.

 

4. Compare findings to agreed-upon specs

Hopefully, you have a solid and detailed specification sheet that includes tolerances for acceptability.

(If you deal with soft goods, it might be an approved sample, along with boundary samples where needed.)

Make the problem obvious. Remind the factory people what standard they promised to comply with, and show them precisely how production is noncompliant.

 

5. Translate the issue into facts they can understand

Extra points if you understand where the issue comes from and you can point to what exact mistake they have made. Factory salespeople and managers often need to be shown what happened before they start to react.

For example: “you cut this part a bit too small, and now it doesn’t fit that other part”, or “die-casting was done at the wrong pressure, and your mold can no longer close properly”.

—

I hope it’s helpful…

Obviously this is more true in consumer electronics than in footwear, for the simple reason that factories make more margin. Also, if the buyer has invested a lot of time developing a new product, the supplier knows he is captive to a certain extent, and this can be a positive or a negative. Take this as very, very general advice!


 

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Filed Under: Supplier Management Tagged With: chinese suppliers, common problems with Chinese suppliers, developing suppliers, managing Chinese suppliers, supplier management

Comments

  1. Fredrik Gronkvist says

    March 27, 2018 at 10:21 AM

    Point 5 is extremely important.

    The standard response is as following:

    1. Find quality issue. It could be just one unit. Or the entire batch.

    2. Send a huge block of angry text via email

    3. Send another 4-5 emails that the supplier don’t understand

    Solution: None

    In so many cases, the issues are caused by equally vague product specs and quality requirements. It goes hand in hand.

    • Renaud Anjoran says

      March 28, 2018 at 2:02 AM

      Absolutely.
      And sometimes the client doesn’t circle back to their own requirements, mixes up his/her own products, and complains about something he/she actually wanted.


Weekly updates for professional importers on better understanding, controlling, and improving manufacturing & supply chain in China.

This is the official blog of Sofeast.com.

This blog is written by Renaud Anjoran, an ASQ Certified Quality Engineer who has been involved in chinese manufacturing since 2005.

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