Christophe Roussel, EVP, Global Supply Chain: Global Sourcing and Product Operations at Gap Inc., was kind enough to share some of the tactics his company adopted at the Made in Asia conference. The typical lead time to get a new garment … [Read more...]
How Much Does a Quality Inspection in China cost?
Understanding the cost of quality inspections in China I am always surprised by the expectations of some importers regarding the cost of quality inspections in a Chinese factory. Some importers get to talk about their project for some … [Read more...]
The Special Inspection Levels in the AQL Tables
A few years ago I wrote about the inspection levels, but I regularly notice that some people are confused about the "special" levels (S1, S2, S3, and S4). Here is what the ISO 2859-1 standard says (emphasis is mine): The inspection … [Read more...]
When To Do a Random AQL Inspection vs. Check 100% of the Goods
First, let me get one thing out of the way: not all batches need to be checked. If a manufacturer has great systems and processes, and if they have a history of complying with your quality standard, there is usually no reason to send … [Read more...]
Sourcing Trends in 2019 between China and other Asian Countries
I attended the Made in Asia conference last week, and the opening talk was given by Ben Simpfendorfer (Founder & CEO at Silk Road Associates, a strategic advisory firm based in Hong Kong). Ben is one of the most insightful people I … [Read more...]
The Problem With Visual Management Boards in Factories
Visual management boards of some kind are now basically the norm in all factories belonging to a multinational group, so they must be effective, right? I'm not so sure. Not that they cannot be useful (they CAN be VERY useful), but, in … [Read more...]
QC Basics: What is a Quality Inspection? Context, Tools & Template
This article answers the question: 'What is a quality inspection?' and explores when they typically take place (before, during, and after production). We will cover the types of inspections most widely used by buyers in international … [Read more...]
How To Keep A Clean Factory And Stop Dust On A Budget
In many industries, one of the most common reasons for defective goods is dust contamination, and they have adopted different cleanliness standards (see the Wikipedia page on cleanrooms and factory cleanliness). If you have visited … [Read more...]
3 Common Ways Factories Try to Cheat Inspectors/Auditors
Every day in China, in Vietnam, in Bangladesh, and in India, thousands of inspectors and auditors take a bus or a car to a factory. And, in some of those factories, managers are plotting how to cheat those unwelcome visitors. Let's look … [Read more...]
Some Problems Can’t Be Detected During Apparel QC Inspections
A few years ago, I wrote about the limits of random quality inspections. My focus in that article was on the random elements, on human mistakes, and on the tricks that manufacturers can play. Today I'd like to write about issues that … [Read more...]
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