Assembly fixtures are very important tools used in the factory to provide better quality, faster, and cheaper production. Almost every importer will like the sound of those benefits! Checking fixtures are similar, but they … [Read more...]
Process FMEA: Template, Use Cases, and Examples
The Process FMEA is so useful... and so poorly conducted a lot of the time. There is an art to it, just like there is an art to conducting a solid root cause analysis. It seems to be quite a difficult and unnatural exercise for most … [Read more...]
What’s a Supplier Development Program, and Why Implement One? [Podcast]
![What's a Supplier Development Program, and Why Implement One? [Podcast]](https://qualityinspection.org/wp-content/uploads/2022/04/WhatsaSupplierDevelopmentProgramandWhyImplementOnePodcast-1140x445.jpeg)
In this episode… Let's say you're now working with a new supplier who’s doing your manufacturing in China (or elsewhere in Asia). No doubt some things will be great, and there may be issues that you wish could improve. Rather than … [Read more...]
How To Improve Supplier Performance? [Podcast]
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In this episode... Renaud talks you through a common query that we get on a regular basis when customers ask us: "How do I get my suppliers to improve?" A recent survey of importers found that 70% said that their biggest challenge was … [Read more...]
An Introduction to Root Cause Analysis (Not Just for Manufacturing)
One of the most frustrating aspects of working with Chinese suppliers is that, for the most part, they don't want to (or cannot) conduct a root cause analysis. Let's say you found a serious issue in one of your productions and you don't … [Read more...]
Defining and Enforcing Manufacturing Processes for Better Control
As David Collins from CMC often says, there are 5 key success factors that determine a factory’s performance: Production Planning, Incoming Material, Workforce Training, Process Control and Equipment Maintenance. In this article, I'd … [Read more...]
How To Fill Out an 8D Report and Fix a Problem in a Factory
Filling out an 8D report means following a highly-structured approach to understanding, addressing, and (in the future) avoiding a problem. It is particularly effective for issues that are important and relatively complex. … [Read more...]
A Good Way To Analyze Data to Drive Process Improvements
I just read the book Measures of Success by Mark Graban, and I found it does a great job of covering the basics of how managers should work with data. His whole approach is largely based on concepts from Don Wheeler's books. If you are … [Read more...]
How Quality Planning Drives QC and Process Improvement
What does quality management consist of? Juran wrote about this first in 1986, and he suggested 3 types of activities that make up the "Juran trilogy": Planning Quality control Improvement … [Read more...]
All about the Metal Machining Process, Surface Finishes, and Tolerances [videos]
For all the talk about 3D printing (also called additive manufacturing), the vast majority of metal products are shaped into their final form by subtracting material using metal machining processes. Even when a component or product is … [Read more...]