QualityInspection.org

Quality Assurance, Product Development, and Purchasing Strategies in China

Quality Checklists: 3 Examples for Inspections

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  Over the years, we have provided feedback to many clients on their product specification sheets and their quality checklists for inspections. Rather than a step-by-step guideline, the most useful is usually to provide them with a few real examples for different types of products.   3 examples of quality inspection checklists In 2020, when personal protective equipment was severely lacking in many countries, we released some of our templates on our commercial … [Read more...]

What To Do If Your Products Fail An Inspection? [Step-By-Step Process]

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Sofeast's CEO Renaud Anjoran and Adrian from the team are back and talking about something else you don't want to experience but may if you're unfortunate. A failed product inspection! Renaud will explain to you why the type of inspection matters, a step-by-step process to follow to fix problems highlighted by a product inspection report now, and how to put corrective and preventive actions in place to stop the problem from reoccurring in future production runs.     Listen … [Read more...]

What is a Receiving Quality Inspection, and How to Set Yours Up? [Podcast]

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In this episode… How do you assure that the parts and materials (inputs) your manufacturer receives from their sub-suppliers are good quality and won't lead to defective finished products? You perform a receiving quality inspection on the incoming inputs! Renaud explains what a receiving inspection is, why it's beneficial, and, most importantly, how you can set yours up right here! First...a quick update on how Covid lockdowns in China could affect your supply chain...   Just … [Read more...]

Sourcing from China (Part 3): Project management & checking quality early in production. [Podcast]

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In this episode… We continue to explore what importers who're new to outsourcing manufacturing to suppliers in China need to be able to handle themselves when sourcing, developing products, and manufacturing there. In part 2 of the series (episode 75), we went through the terms you need to negotiate with your chosen supplier, how to keep leverage over them, and how and why to clearly describe what you actually want from them at the pre-production stage. As pre-production is done, we're … [Read more...]

Harsh Realities of Managing a Quality Control Team in China

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A few years ago, I suggested 6 tips to avoid bribery in a QC team. And two of them are particularly important when managing a quality control team in China: Rotate inspectors among factories, as professional relationships very quickly become personal, too. And there is a strong, very strong expectation of reciprocity -- "I gave you a nice lunch, you should overlook this tiny imperfection". Have a manager, or a regional supervisor, who does a good job of being a leader -- technically … [Read more...]

Tips For Buyers On A Budget Who Want To Start Manufacturing In China [Podcast]

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In this episode... You'll love this episode as it contains loads of helpful tips for buyers from China who're operating on a smaller budget from Sofeast's CEO Renaud and this week's guest, sourcing expert, Rico Ngoma from Source Find Asia. They talk you through what you really need to do and some ways to lower costs where possible, so, hopefully, you can start budgeting for what's essential and handle some things yourself. For instance, it's possible to do some due diligence on potential … [Read more...]

Inspecting Product Quality: What Are Your Options?

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If you purchase products from an overseas supplier that you don't know well, and you can't be there, you might want to contact an inspection agency to handle inspecting product quality on your behalf. But you need to give them direction on WHEN to go to the factory and WHAT to check. I tried to summarize it in this flow chart: Here are some suggestions for your inspection options for the scenarios that apply to many importers' situations when inspecting product quality that you can … [Read more...]

Understanding Product QC Inspections: What Is In A Man-Day?

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A conversation earlier today made me realize that some buyers who haven’t spent much time in Chinese factories have some common misconceptions, including inaccuracies about a QC inspector's man-day, or stories like: “Chinese production operators are forced to work 12 hours a day, in a case of modern slavery”, or “all metal factories do all the steps from casting/forging to surface treatments and all the way to assembly and packing”, and so on. Another misconception is that a good inspector … [Read more...]

From Data Science To Machine Learning in Manufacturing, for Smarter Quality Control

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I have long been put off by all the hype around artificial intelligence (AI). AI has become the modern 'magic wand': nobody knows how it works, but the results are assuredly amazing.  AI has limitations for manufacturers, but both data science and machine learning in manufacturing can help businesses make better decisions and improve quality control results, and it's these that we'll explore in this article... … [Read more...]

Traceability in Manufacturing: Do your Chinese Suppliers Do it Right?

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I see buyers who spend a lot of time pushing their suppliers to do QC inspections on incoming components, to keep the production area clean, to give clear instructions to operators, and other basics. But I seldom hear them push for traceability in manufacturing, despite how important it is. I thought I should write about it again.   … [Read more...]