I have often looked for best practices by looking at the automotive industry's practices when considering what the minimum viable quality management system for a new manufacturer can be. For example: ISO/TS 16949: Great Improvements … [Read more...]
Traceability in Manufacturing: Do your Chinese Suppliers Do it Right?
I see buyers who spend a lot of time pushing their suppliers to do QC inspections on incoming components, to keep the production area clean, to give clear instructions to operators, and other basics. But I seldom hear them push for … [Read more...]
3 Common Ways Factories Try to Cheat Inspectors/Auditors
Every day in China, in Vietnam, in Bangladesh, and in India, thousands of inspectors and auditors take a bus or a car to a factory. And, in some of those factories, managers are plotting how to cheat those unwelcome visitors. Let's look … [Read more...]
A Key China Sourcing Criterion: Can Your Factory Improve?
If you are only going to place 2 or 3 orders with a supplier, the key sourcing criteria will probably be quality, price, past production of similar products, and understanding of compliance requirements. However, if you are looking for a … [Read more...]
Do Good Manufacturing Practices (GMP) Audits Drive Improvement?
In any industry, there are generally-accepted 'good manufacturing practices' (or GMP). And customers often audit their suppliers' operations by using those GMPs as a checklist. First, what are those 'good manufacturing practices'? Think … [Read more...]
How Blockchain Can Help Importers & Regulators Manage Supply Chains
I came upon a great article entitled The Time Is Now (available only to ASQ members), by Narahari Rao. It describes how orders, invoices, transactions, testing & inspection reports, material certificates, and other critical pieces of … [Read more...]
Quality Auditor vs Consultant For Suggesting Factory Improvements
How to choose between quality auditor vs consultant for quality improvements in your or your supplier's facility? Many people think auditors go on site, look at the situation, and suggest improvements. However, it is not that simple. … [Read more...]
Sourcing from China 101, Part 14: How To Improve A Factory’s Quality
I bet you are tired of hearing your Chinese suppliers say “this is made by hand, so avoiding defects is impossible”. So am I, because it’s so wrong. Some small factories have decreased their defect rate below 50 parts per million … [Read more...]
Checking for Forward and Backward Traceability in a Factory
When investigating quality problems, we are often faced with the same issue: lack of traceability. Let's say some metal pieces don't fit well and this is found at the assembly stage. It typically unfolds as follows: We look at the … [Read more...]
Sourcing from China 101, Part 3: How to Verify a Manufacturer
If you have followed the advice about identifying potential suppliers in part 2, you may have found a few interesting suppliers. The next step is to confirm that they told you the truth and that they are reliable. Even if you place … [Read more...]
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